NEMA 5-15P Plug Insert

Celestix Industries produces NEMA-standard plug inserts engineered for North American electrical systems, including NEMA 5-15, 6-50, and 14-50 variants. Built using high-conductivity nickel-plated brass terminals and PBT 30% glass-filled resin, these inserts deliver consistent electrical performance, long-life mechanical endurance, and strict compliance with UL 498, CSA C22, and NEMA WD-6 standards.

Ideal for OEM power cords, industrial tools, household appliances, rewireable connectors, and heavy-duty NEMA plug assemblies, the 5-15P insert ensures robust performance for 15A, 125V AC applications.

Technical Specifications

Parameter

Specification

Live/Neutral Pin Size

6.25 mm × 1.47 mm (Flat Pin)

Earth Pin Diameter

Ø4.80 mm

Pin Length (L/N)

27.55 mm ±0.10 mm

Earth Pin Length

31.00 mm ±0.10 mm

Pin Material

CuZn37 Brass; Earth Pin: CuZn29Pb3

Resin Body

PBT 30% Glass Filled

Finish

Nickel Plated (IEC 62321 compliant)

Standards

UL 498 / CSA C22 / NEMA WD-6

Current Rating

15A

Voltage Rating

125V AC

Thermal Range

−25°C to +125°C

Packing

2000 pcs/carton

Key Features

  • Nickel-plated brass terminals for improved conductivity and corrosion protection

  • Fully compliant with UL 498, CSA C22, and NEMA WD-6 dimensional and safety requirements

  • Supports polarized and grounded NEMA 5-15 plug configurations

  • Engineered for molded plug assemblies and rewireable NEMA connectors

  • Suitable for industrial equipment, household appliances, and power tool cordsets

  • Long-life mechanical endurance ideal for OEM mass-production

Suitable Applications

  • North American NEMA plug insert systems (5-15, 6-50, 14-50)

  • Extension cords, power strips, domestic appliances, and HVAC units

  • EV adapter connectors and heavy-duty power adapters

  • Industrial plug systems and machinery power tools

  • Replacement plug kits and rewireable NEMA assemblies

Manufacturing Capabilities

Celestix manufactures straight-blade, locking, and heavy-duty NEMA inserts using:

  • Multi-slide forming and high-precision Swiss-type CNC machining

  • XRF-based plating thickness verification

  • SPC-backed dimensional and tolerance monitoring

  • Automated mechanical and visual inspection systems

Batch-Level Testing Includes:

  • Contact resistance < 1 mΩ

  • Dielectric withstand testing at 2000V AC

  • Mechanical endurance > 10,000 insertions

  • NEMA WD-6 dimensional conformity validation

Technical Excellence & Quality Assurance

  • CuZn37 brass ensures ~25% IACS electrical conductivity

  • Nickel plating meets IEC 62321 (Pb/Hg/Cr(VI)-free)

  • Salt-spray corrosion testing per IEC 60068-2-11

  • Thermal cycling from −25°C to +125°C

  • Dielectric performance validated under UL 498

Quality systems certified to:

  • ISO 9001

  • ISO 14001

  • IATF 16949

  • ISO 45001

Customization Options

  • Brass materials: CuZn37, CuZn35, CuZn30, CuZn29Pb3

  • Plating options: Nickel, Tin-Nickel, Nickel-Chrome

  • Current ratings available: 15A, 20A, 30A, 50A

  • Configurations: NEMA 5-15, 5-20, 6-15, 10-30, 14-50

  • Body color customization: Black, White, Beige

  • Terminal types: Solder, Crimp, Press-Fit

  • Engineering support for over-molding and automated assembly lines

Compliance & Certifications

  • UL 498 (Plug & receptacle performance)

  • CSA C22 (Canadian electrical certification)

  • NEMA WD-6 (Dimensional & configuration standard)

  • IEC 62321 (Hazardous substance compliance)

  • RoHS / REACH environmental compliance

Each shipment includes plating certifications, traceability documents, and UL/CSA-approved test reports.

Documentation & Support

  • UL/CSA conformity reports

  • Plating and corrosion-resistance test results

  • CAD drawings, datasheets, and technical schematics

  • OEM compliance certificates

Celestix Industries – UL-listed manufacturer of precision-engineered 15 AMP NEMA plug inserts designed for durability, compliance, and OEM-grade performance.


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