USB Cable

When performance matters and deadlines are non-negotiable, Celestix Industries India Pvt Ltd delivers. We specialize in custom USB cable assemblies, molded USB cable solutions, and wire harness manufacturing that set benchmarks for quality and durability. From compact custom USB-C cables for next-gen devices to rugged custom USB-A, USB-B, and USB 3.0 cable assemblies for industrial and automotive environments, Celestix builds connectors that stand up to real-world use.

As one of the most trusted custom USB cable manufacturers in India, we combine deep engineering knowledge, global certifications, and vertical integration to guarantee precision and speed. Our in-house model eliminates third-party risks, ensuring complete visibility and control over tooling, over-molding, testing, and final assembly.

No compromises. No delays. Just purpose-built custom USB cable solutions aligned to your specs and optimized for OEM performance.

Product Overview

Our USB solutions cover a wide range of industry requirements:

  • Custom USB-A, USB-B, Mini-USB, Micro-USB, and USB-C cable harnesses

  • Custom USB 2.0, 3.0, and 3.1 Gen1/Gen2 compliant assemblies

  • Custom USB charging cables and custom USB data cables

  • USB-C PD cable harnesses supporting up to 100W (20V, 5A)

  • High-speed USB data cables with transfer rates up to 10 Gbps

  • USB hub wiring harnesses and multi-port configurations

  • Options for custom USB cable length, gauge, and shielding

Key Features

  • Over-Molded USB Connectors for enhanced strain relief and environmental sealing

  • Custom USB cable durability designed for vibration, humidity, and thermal cycling

  • USB cable shielding (foil and braided) for EMI/RFI protection and signal integrity

  • Flame-retardant jackets (UL94 V-0) for high-safety applications

  • USB cable strain relief engineered for high-flex and tight-space routing

  • EMI shielded USB cables for noisy electronic environments

  • Custom USB-C, USB-A, and USB-B connectors with modular fit

  • Flexible & rugged designs for automotive, industrial, and medical device use

Design-Driven Performance

Celestix applies DFM (Design for Manufacturability) and DFT (Design for Testability) to every USB assembly:

  • Prototyping with rapid iterations to validate form, fit, and function

  • Material selection aligned to electrical, mechanical, and thermal requirements

  • USB cable customization for unique routing and enclosure constraints

  • Hybrid USB harness systems supporting both power + data

  • Adaptability for evolving markets such as EV charging, IoT devices, and gaming peripherals

Built-in Reliability Assurance

Our custom USB cables undergo 100% quality control and simulation testing:

  • Continuity testing USB cable assemblies for error-free signal paths

  • Insulation resistance & hipot testing USB cables for electrical safety

  • Mechanical fatigue validation: flex, vibration, and pull-force tests

  • Corrosion-resistant plating on USB connectors for long lifecycle performance

  • USB cable reliability validated under harsh conditions

Extended Services & Customization

  • Low-to-high volume manufacturing for OEM programs

  • Custom branding: logo printing, color coding, packaging, and labeling

  • USB cable prototyping services with fast turnaround

  • Custom USB cable materials: PVC, TPE, Teflon, flame-retardant compounds

  • Supply chain flexibility to mitigate USB cable supplier risks

  • Cost-efficient USB harness solutions for both standard and high-power devices

Certifications & Quality Control

Celestix USB harnesses are certified to meet international standards:

  • USB-IF certified cable assemblies

  • RoHS compliant USB cables

  • REACH compliant USB harnesses

  • Certified to ISO 9001, IATF 16949, UL, CE, BIS, IPC/WHMA-A-620

  • 100% tested for continuity, insulation, and mechanical strength

Applications

  • Automotive: Custom USB cables for automotive support infotainment, diagnostics, EV charging harnesses, and smart vehicle modules with flame-retardant jackets and EMI shielding.

  • Medical Devices: Custom USB cables for medical devices enable reliable patient monitoring, diagnostic imaging, and data transfer with sterility-ready over-molded housings and RoHS/REACH compliance.

  • Industrial Use: Custom USB cables for industrial use power robotics, PLCs, HMIs, and automation systems with high-flex designs, reinforced shielding, and validated reliability testing.

  • Consumer Electronics: Custom USB-C PD cables and custom USB data cables serve smartphones, laptops, tablets, gaming consoles, and IoT hubs with high-speed transfer and compact routing.

  • Telecom & Networking: Custom USB cables for data centers support routers, servers, and switches with USB-IF certification, EMI shielding, and high-bandwidth durability.

  • Appliance OEMs: Custom USB cables for appliances integrate into control panels, home appliances, and smart systems with UL, CE, BIS, and ISO-certified compliance.

  • EV & Renewable Energy: Custom USB cables for EVs and renewable systems withstand high current, environmental stress, and long operational duty cycles.

  • Laptops & Chargers: Custom USB cables for laptops and chargers deliver safe fast charging with flexible lengths, over-molded connectors, and flame-retardant designs.

  • Gaming & Entertainment: Custom USB cables for gaming peripherals, streaming devices, and AV systems provide low-latency, high-speed signal integrity.

  • Travel & Portable Devices: Custom USB cables for IoT devices and travel gear offer universal compatibility, compact builds, and global reliability.

Why Choose Celestix Custom USB Assemblies?

  • In-house over-molding and full USB cable production

  • Custom USB cable suppliers with global compliance expertise

  • Scalable manufacturing for prototyping to mass production

  • Advanced USB cable testing for durability and safety

  • OEM-focused partnerships for branded, private-label programs

  • Vertical integration for quality, speed, and reliability

Take the Next Step

Looking for a custom USB-C cable, a USB 3.0 high-speed harness, or a rugged USB cable for harsh environments? Celestix delivers scalable, certifiable, and cost-efficient solutions for every application.

Contact us today to begin your custom USB cable procurement process—we’ll align on design, compliance, and delivery timelines to power your next innovation.


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