Our Partners
At Celestix Industries India Pvt. Ltd., we don’t just manufacture components—we engineer complete protection systems for your wiring infrastructure. Our custom potted cable assemblies combine over a decade of specialized manufacturing experience with advanced material science, meticulous design processes, and uncompromising quality control.
In industries like automotive, aerospace, medical, renewable energy, and heavy industrial applications, wiring failure can cause costly downtime, safety hazards, or mission-critical interruptions. That’s why every assembly we produce is purpose-built to safeguard your electrical systems from extreme heat, cold, vibration, moisture, dust, and corrosive agents.
Our assemblies are manufactured entirely in-house, allowing us to control every step from material selection to final inspection. This vertical integration ensures reliability, repeatability, and full compliance with client specifications. Whether your application demands:
Extreme vibration resistance in mobile and high-impact machinery
Waterproofing to IP69K for submersion and high-pressure wash-down environments
High dielectric strength in compact spaces for dense electronic systems
Celestix delivers tailored solutions that consistently exceed expectations.
Our potting process is a carefully engineered, multi-stage approach designed to ensure long-term reliability and peak performance.
We begin with a collaborative engineering review, understanding every detail of your application. This includes:
Environmental mapping of operating conditions (temperature ranges, humidity, chemical exposure, vibration levels).
Electrical requirements such as voltage, current, signal integrity, and EMI shielding needs.
Mechanical considerations like strain relief points, space constraints, and mounting methods.
Before we even touch materials, we perform a failure mode analysis to identify potential weak points. This guides our:
Selection of potting compound.
Conductor and insulation choices.
Overmold geometry and strain relief features.
We select the most suitable compound from our tested range:
Epoxy – Maximum rigidity, excellent moisture and chemical resistance.
Polyurethane – Balanced flexibility, abrasion and impact resistance.
Silicone – Outstanding thermal range and UV stability for outdoor and aerospace use.
Each material undergoes:
Adhesion testing on multiple substrates.
Dielectric strength verification.
Thermal cycling from -55°C to +200°C.
Compatibility checks with insulation, shielding, and connector materials.
We use controlled dispensing systems to ensure complete void-free encapsulation. This includes:
Vacuum-assisted filling for sensitive assemblies.
Layered potting techniques for large or multi-stage designs.
Reinforcement for high-stress cable entry points.
Our curing process is monitored to achieve optimal material properties. Post-cure inspections verify:
Dimensional conformity.
Bond strength.
Thermal and mechanical stability.
No assembly leaves our facility without full validation, including:
Hi-pot and insulation resistance testing.
Tensile pull testing.
IP-rated ingress protection simulation.
Chemical resistance verification.
By following this thorough process, we ensure every potted cable assembly from Celestix not only meets your specifications but outperforms in the environments where it matters most.
Protection First – Encapsulation methods neutralize environmental threats like moisture, chemicals, dust, and EMI.
Design for Life – Integrated overmolded strain relief, optimized conductor layouts, and mechanical stress management.
Testing Without Compromise – 100% inspection including hipot testing, pull force measurement, ingress protection simulation, and chemical exposure trials.
Full Traceability – From raw material certification to production batch logs and final QC reports.
Rapid Prototyping – Fast turnaround from CAD design to working samples without tooling delays.
Engineer-to-Engineer Collaboration – Joint design sessions to address tight space constraints, connector integration, and field-serviceability.
Electric Vehicles – High-voltage battery harnesses, motor control wiring, and charging station connections designed to handle thermal and mechanical cycling.
Aerospace Avionics – Shielded, low-loss signal lines for navigation and communication systems with high EMI resistance.
Industrial Robotics – High-flex power and control cabling rated for millions of motion cycles.
Medical Equipment – Sterilizable cabling resistant to repeated autoclave and chemical cleaning.
Renewable Energy – Long-life weatherproof interconnects for solar farms, wind turbines, and offshore installations.
We approach every project as a technical collaboration. From concept review and material trials to pilot production and full-scale rollout, our process is transparent and client-focused. We integrate your feedback into every stage, ensuring the final product is optimized for cost, manufacturability, and long-term reliability.
Partnering with Celestix means:
A manufacturing partner who understands engineering requirements and procurement challenges.
Guaranteed delivery timelines backed by scalable production capacity.
Solutions engineered for adaptability, allowing future modifications without full redesign.
If your project demands potted cable assemblies that perform under extreme conditions and meet stringent compliance standards, contact Celestix today. Let’s engineer a solution together—one that you can deploy with absolute confidence.
Celestix Industries – Where Electrical Integrity Meets Engineering Precision.