Product Overview: 3-Pin 6 AMP Solid Crimp Insert with Fuse

Celestix Industries is a leading manufacturer of precision 3-pin 6 AMP solid crimp inserts with an integrated 6A fuse, engineered for domestic plug tops, fused electrical plug systems, power adapters, and export-grade fused connector assemblies. Designed according to IS 1293:2019 plug and socket standards, this fused 6A insert delivers enhanced safety, reliable electrical continuity, and long-term durability for Type D and Type M fused plug applications.

Each insert uses CuZn 63:37 high-conductivity brass with a corrosion-resistant nickel-plated finish, ensuring stable contact in fused plug terminals, 6A power cords, and fused plug tops. The PBT 30% glass-filled resin housing provides strong thermal insulation, dimensional stability, and mechanical strength essential for 6A fused electrical connectors.

The integrated 6A fuse adds circuit protection for appliances, domestic wiring systems, and export-market fused plug assemblies, supporting OEM manufacturers that require consistent fused plug performance.

Technical Specifications

Key Features

• CuZn 63:37 high-conductivity brass solid pins designed for safe and stable 6A fused plug performance

• Nickel-plated terminals compliant with IEC 60352-2 for solderability, corrosion resistance, and consistent electrical contact

• Fully aligned with IS 1293:2019 fused plug insert requirements for domestic and export plug systems

• Integrated 6A fuse ensures overload protection in household and light industrial electrical environments

• PBT 30% glass-filled insulation body offering mechanical rigidity, heat resistance, and electrical safety

• Suitable for fused domestic plug tops, fused Type D/M plug assemblies, and 6A cordset manufacturing

Suitable Applications

• Fused 6A domestic plug inserts for household appliances and adapters

• Three-pin 6A fused crimp insert designs for power cords, chargers, and plug adapters

• Type D/M fused plug insert assemblies for global export markets

• 6A solid-pin fused connector inserts for electrical accessories and plug repair kits

• Fused bridge terminal applications and small appliance power inputs

Manufacturing Capabilities

Celestix Industries manufactures fused 6A plug inserts using precision brass machining and controlled molding systems tailored for OEM plug production.

Precision Production Processes

• Multi-slide brass forming and Swiss-type CNC machining for accurate pin geometry

• Controlled tolerances ensuring consistent solid crimping pin dimensions

• SPC-driven batch monitoring to maintain dimensional uniformity

• XRF analysis for nickel plating thickness and IEC 62321 compliance

• Integrated fuse continuity and performance validation prior to packaging

• Precision-engineered crimp areas ensuring stable fuse-to-pin engagement
  

OEM Packaging Formats

• Bulk packing for high-volume fused plug insert manufacturing

• Tray packing for automated assembly lines and plug integration systems

• Custom-branded cartons for export customers

Technical Excellence & Quality Assurance

• Brass terminals manufactured from CuZn 63:37 (25% IACS conductivity) as per IEC 60228

• Machining and molding tolerances maintained within ±0.1 mm for accurate plug alignment

• Nickel plating validated according to IEC 62321 hazardous substance limits

• Fuse integrity tested under Celestix’s internal fused plug safety protocols

• Electrical and mechanical cycling performed to ensure connector durability

• Full inspection for alignment, crimp accuracy, plating uniformity, and structural integrity

Customization Options

• Optional fuse ratings including fast-blow and slow-blow configurations

• Custom pin lengths and terminal geometries for proprietary fused plug designs

• Tin–nickel dual plating and enhanced corrosion-resistant coatings

• Available in black or white 3-pin fused plug insert variants

• Solid or hollow pin configurations compatible with multiple crimping requirements

Compliance

All Celestix 6A fused plug inserts comply with global regulatory standards:

• RoHS

• REACH

• IS 1293:2019

• Brass IS 319 Grade-2

• IEC 62321 plating composition standards
  

Each production batch includes fuse traceability, plating certifications, and dimensional reports for OEM quality processes.

Documentation & Support

• ISO & BIS certifications

• RoHS/REACH compliance declarations

• Technical drawings for plug integration and tooling compatibility

• Fused connector specification sheets

• Batch-level QC inspection and verification reports

Celestix Industries – your trusted partner for 6A fused plug inserts, solid crimping fused connectors, and precision-engineered safety components for domestic and global OEM applications.