Raw Aluminum Wire

Conductive, Lightweight, and Cost-Effective Wire Solutions for Industrial-Scale Applications

Celestix produces precision-drawn raw aluminum wire, engineered for high conductivity, corrosion resistance, lightweight strength, and reliable performance across diverse industrial applications. Our aluminum conductor wire solutions are built for power distribution, automotive harnesses, aerospace, renewable energy, electronics, and heavy-duty fabrication, where weight reduction, durability, and cost-efficiency are critical.

Unlike resellers, Celestix is a direct manufacturer, controlling every stage of production—from continuous casting, extrusion, and drawing to surface finishing, stranding, and final quality validation. This ensures dimensional accuracy, low defect rates, and batch-to-batch consistency. We monitor cross-sectional uniformity, tension tolerance, and oxide-layer integrity to reduce procurement friction and guarantee faster integration into client manufacturing systems.

With an emphasis on scalable outputs, Celestix supplies everything from prototype coils for R&D teams to bulk aluminum wire shipments for utility providers and OEMs. Every order is backed by technical support, certifications, and material traceability to give engineers and procurement managers total confidence in performance.

Why Raw Aluminum Wire?

Aluminum offers a superior strength-to-weight ratio, delivering nearly 61% IACS aluminum conductivity at just 30% of copper’s weight. It is one of the most widely used conductors in modern power and automotive systems, combining cost-effectiveness with high conductivity and long-term durability.

As an excellent conductor of both electricity and heat, bare aluminum wire and stranded aluminum wire are ideal for systems where lightweight design, corrosion resistance, and efficient performance are critical. Its natural oxide layer acts as a built-in barrier against corrosion, making it highly reliable in outdoor, high-moisture, or marine environments.

When drawn into solid aluminum wire or multi-stranded aluminum conductors, the material provides superior flexibility, ideal for routing in automotive aluminum wire harnesses, aerospace aluminum wire assemblies, and EV wiring systems. It reduces structural loads in suspended or mobile systems while ensuring stable electrical performance.

Key Material Advantages:

  • Conductivity: ~61% IACS @ 20°C for high-efficiency performance.

  • Lightweight strength: Cuts structural load in high-volume builds.

  • Corrosion resistance: Naturally self-sealing oxide layer for long-term durability.

  • Cost efficiency: More affordable than copper for large-scale projects.

  • High fatigue resistance: Suitable for cyclic mechanical and electrical loads.

  • Thermal conductivity: Stable under varying operating temperatures.

  • Bendability: Ideal for compact routing, panel wiring, and harnesses.

  • Recyclable and eco-friendly, supporting sustainable manufacturing.

  • Adaptability: Compatible with stranding, plating, and insulation processes.

  • Compliance-ready: Meets SAE J1128 aluminum wire, ISO 6722 aluminum conductor, and IPC/WHMA-A-620 aluminum wire standards.

Product Specifications

Celestix raw aluminum wire is manufactured under tight process controls to ensure compliance with international aluminum wire standards. Each coil undergoes rigorous dimensional, tensile, and electrical property testing.

  • Material: EC Grade (1350) or pure aluminum ≥ 99.5%.

  • Conductor Type: Solid, stranded, or rope-lay.

  • Size Range: 0.8mm to 12mm diameter (custom sizes on request).

  • Variants: Alloyed aluminum (6061, 6101) for strength and flexibility.

  • Surface Finish: Bright-drawn, matte, anodized, or coated.

  • Manufacturing: Extruded, drawn, stranded, and annealed variants.

  • Compliance: ASTM B233, IEC 61089, IS 398, RoHS, REACH, UL-approved.

  • Packaging: Pancake coils, drums, spools, ISPM-15 export crates.

Controlled Parameters:

  • Dimensional tolerance and concentricity.

  • Tensile strength benchmarks for fatigue durability.

  • Electrical resistance uniformity across batches.

  • Surface smoothness for insulation adhesion.

  • Compatibility with automated winding and harness assembly.

  • Thermal conductivity and elongation testing to validate durability.

Applications of Raw Aluminum Wire

  • Power distribution & transmission: High-voltage systems and substations.

  • Automotive aluminum wire harnesses: Lightweight wiring for EVs and ICE vehicles.

  • Aerospace aluminum wire: Satellites, UAVs, and avionics systems.

  • House wiring: Neutral, return, and grounding applications.

  • Industrial robotics: High-flex stranded aluminum wire for dynamic motion cycles.

  • Smart metering: Return pathways and compact conductor solutions.

  • Marine cabling: Corrosion-resistant aluminum wire for saltwater conditions.

  • Renewable energy: Solar panel wiring and wind turbine interconnects.

  • Consumer electronics: Lightweight interconnects and aluminum wire for signal transmission.

  • Defense applications: Lightweight wiring for field-deployed equipment.

  • Transformer windings and substation busbars.

  • Construction: Prefabricated cabling and modular housing wiring.

Engineered for Consistency & Reliability

Celestix emphasizes predictability, performance, and full traceability. Every coil is backed by detailed Material Test Certificates (MTCs) and compliance records.

  • Drawn exclusively from certified billets.

  • Electrical resistance, tensile strength, and elongation tested batch-wise.

  • Thermal cycling & fatigue evaluations for real-world validation.

  • Surface treatment options for improved corrosion mitigation.

  • QR-coded traceability with real-time shopfloor reporting.

  • Batch-level audits for RoHS and REACH compliance.

This ensures that procurement, engineering, and manufacturing teams can rely on Celestix for repeatable aluminum wire quality without the risk of variability

Customization & Supply Flexibility

Celestix provides tailored aluminum wire solutions for complex harnesses and industrial-scale requirements:

  • Custom spool sizes and drum fills.

  • Surface treatments: bare, bright, matte, or anodized.

  • Profiles: round, flat, split-core, or ribbon.

  • Alloy-modified wires for high-strength builds.

  • Pre-stranded aluminum wire for flexible installations.

  • Bulk-ready procurement with staggered delivery.

  • Engineering collaboration for harness design optimization.

  • Scalable production: from prototypes to global supply chains.

Let’s Wire It Right

Looking for reliable raw aluminum wire supply for automotive, aerospace, industrial, or EV applications? Need cost-efficient aluminum conductor wire or custom-engineered harness designs?

Email us at info@celestixindustries.com or connect via our contact form.

Celestix. Raw aluminum wire. Proven strength. Global reliability.


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