AV Wire

Designed for Disruption. Built for Trust.

At Celestix, we don’t just assemble cables—we engineer control, communication, and confidence into every autonomous platform we support. Our AV-specific wiring harnesses are purpose-built to meet the performance, durability, and certification needs of tomorrow’s automotive landscape.

We manufacture in-house, we prototype fast, and we scale without compromise. If you're sourcing for autonomy, you need more than a vendor. You need a manufacturer who gets it. Our work supports a wide range of autonomous solutions including Level 2+ ADAS vehicles, fully autonomous delivery systems, and next-generation public transit fleets.

Application-Centric Engineering Support

Autonomous platforms operate in high-stakes, high-complexity environments. Our engineering support is structured around:

  • System-level alignment with edge compute and sensor architectures

  • Early-stage failure mode analysis tied to field data

  • Reconfigurable harness design with thermal and EMI partitioning

  • Integrated development across ADAS, telematics, ECU, LiDAR, and drive subsystems

  • Cross-domain integration with HMI systems, infotainment, and power distribution units (PDUs)

We collaborate early. We iterate fast. We bring solutions grounded in AV program realities—focusing on power and data transmission reliability over thousands of operating hours.

We also offer design feasibility evaluations based on your exact platform parameters—ensuring you never outgrow the harness before your platform hits maturity. Whether you're integrating redundant power paths, edge fusion modules, or thermal-sensitive battery control lines, we engage before you finalize your architecture.

Built to Withstand Complexity

We build for density, heat, signal fidelity, and mechanical strain—because AV platforms demand it. Celestix harnesses feature:

  • High-density signal + power integration in minimal form factors

  • Zoned harnessing strategies for improved thermal isolation

  • Full protocol support (CAN-FD, LIN, Ethernet, FlexRay, LVDS)

  • Precision overmolding and sealing rated up to IP69K

  • Multiple shield types (braided, foil, combination) for EMI mitigation

  • Color-coded and labeled circuits for simplified serviceability

Our materials are selected based on rigorous qualification—not just catalog specs. We support hybrid insulation options (Teflon inside, PVC outside), shielded + twisted-pair configurations, and low-profile routing tailored for tight chassis environments. Every assembly is designed for long-term exposure to vibration, flex, salt, heat, and environmental stress.

We don't just meet specs—we anticipate system challenges before they happen.

Transparent Processes. Traceable Quality.

Buyers want assurance. Engineers want control. We deliver both:

  • eBOM-level documentation, process flowcharts, and PPAP-ready kits

  • Approved alternates and lifecycle-validated components

  • Electrical + mechanical testing with digital logs and trace files

  • Certifications: ISO 9001, IATF 16949, UL, RoHS, IPC/WHMA-A-620

  • Advanced compliance tracking for TS, FMVSS, and customer-specific standards

We back every assembly with inspection logs, SPC metrics, traceable labeling, and configuration management. And when your design changes, our change control protocols ensure the field sees consistency, not chaos.

Our in-house quality control lab supports accelerated life testing, vibration simulation, salt spray testing, and pull force analysis. We also maintain digital twin versions of all production setups for version-controlled replication.

AV Cable Assembly Specifications

Category

Specification

Data Protocols

CAN-FD, Ethernet, LIN, LVDS

Voltage Range

12V–48V systems

Temperature Rating

-40°C to +125°C continuous

Insulation Options

PVC, Teflon, XLPE, silicone

Wire Gauge

0.22 mm² – 50 mm²

IP Rating

IP67 / IP69K

Certifications

ISO 9001, IATF 16949, RoHS, UL, CE

Testing Suite

Hi-pot, continuity, vibration, pull, resistance, bend

Additional features include UV resistance for roofline runs, color-coded signal identification, barcode traceability, and backward-compatible connector support. Our products are also available with optional fire-resistant, low smoke zero halogen (LSZH) jackets.

Need a spec not listed? We can build to it.

Why Tier 1s and OEMs Choose Celestix

You’re not looking for a generic supplier. You’re looking for:

  • In-house prototyping under engineering supervision

  • Rapid development of AV-specific looms, control branches, and signal breakouts

  • Validation from real-world use cases: robotaxis, L4 logistics, advanced ADAS modules

  • Capacity to scale from 100 units to 100,000+ without supply risk

  • Real-time project visibility and collaborative design iteration

  • Access to DFM/DFA advisory, pre-compliance support, and 3D CAD review

We’ve supported customers through full program launches—from early POC builds and pilot line iterations to production-grade series release. Our Pune facility is designed for automotive rigor and future-ready scalability, with fully documented work cells and lean six sigma-driven improvement protocols.

With Celestix, AV customers reduce sourcing risk, improve platform readiness, and increase program confidence.

Ready to Rethink Your Wiring Strategy?

Let’s talk design. Let’s talk compliance. Let’s talk what your current supplier isn’t delivering.

With Celestix, you gain a partner that doesn’t just react—we anticipate. Our AV wiring harnesses are manufactured with discipline, backed by data, and optimized to your roadmap.

If your platform depends on reliable communication, redundant power, and zero-compromise safety, then you need more than a quote—you need a wiring strategy partner.

Celestix Industries — Engineered wiring for vehicles that think for themselves.

Your autonomy is only as strong as your signal integrity. Let’s build it right.

Get in Touch

For RFQs, prototyping schedules, or technical consultations:

  • Fill out our Contact Form

  • Or email our engineering team directly at info@celestixindustries.com

We typically respond within 1 business day. Your design challenges don’t wait—and neither do we.


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