Load Bank Wiring Harness

Celestix Industries India Pvt. Ltd. is a trusted load bank wiring harness manufacturer in India, supplying high-current wiring harnesses and power testing harness assemblies engineered for continuous-duty electrical load testing. Our load bank wiring harness solutions are widely used in resistive load banks, generator testing systems, UPS load banks, power validation rigs, and industrial power testing equipment.

Designed to handle high current, elevated temperatures, and prolonged load cycles, Celestix load bank cable harnesses offer excellent electrical stability, thermal resistance, and mechanical durability. Each power testing wiring harness is manufactured with optimized cable routing, secure terminations, and heat-resistant insulation to ensure safe and reliable operation under demanding testing environments.

Technical Specifications

Key Features

• High-current load bank wiring harness for continuous power testing

• Heat-resistant insulation suitable for resistor bank and load bank environments

• Secure crimped and bolted terminations for vibration-resistant connections

• Optimized cable routing for safe heat dissipation and maintenance access

• Robust mechanical construction for long-duration load testing cycles

• Suitable for OEM load bank manufacturers and power testing system integrators

Suitable Applications

Celestix load bank wiring harness solutions and high-current power harnesses are widely used across power testing, industrial, and OEM sectors:

• Resistive and reactive load banks for power testing

• Generator load testing systems and DG testing setups

• UPS load bank testing and data center power validation

• Power plant testing, commissioning, and maintenance activities

• Industrial power testing rigs and resistor bank assemblies

• OEM power testing equipment and export-grade load bank systems

Manufacturing Capabilities

Celestix Industries operates a dedicated facility for load bank wiring harness manufacturing and high-current power harness assembly, supporting domestic and global OEM requirements.

Precision Production Processes

• Heavy-gauge cable cutting and preparation for high-current applications

• Industrial crimping and lug termination machines for secure connections

• Controlled routing, bundling, and fixing for thermal and mechanical stability

• In-process electrical inspection for continuity and resistance

• SPC-based process control and full traceability for OEM audits

Packaging Formats for OEMs

• Heavy-duty bulk packaging for load bank manufacturers

• Tagged and labeled harness sets for easy installation

• Custom packaging for export and site installation

• Project-wise kitting for power testing system integrators

Technical Excellence & Quality Assurance

Celestix follows stringent quality systems to deliver export-grade load bank wiring harness assemblies:

• Incoming inspection of copper conductors, insulation, and lugs

• Electrical continuity, resistance, and thermal performance testing

• Mechanical strength validation for crimped and bolted joints

• Visual inspection to eliminate insulation damage and routing errors

• Batch traceability, inspection records, and QC documentation

Customization Options

Celestix offers extensive customization for load bank wiring harness manufacturing to meet OEM, EPC, and project-specific requirements:

Harness Construction Options

• High-current single-core and multi-core power harnesses

• Custom cable sizes and insulation systems

• Heat-resistant, flame-retardant, and silicone-insulated harnesses

Design Options

• Custom harness layouts and routing as per load bank design

• Custom lug types, terminal sizes, and connection methods

• Labeling, ferruling, and identification for easy installation

• Harness designs for mobile and stationary load banks

Compliance

Celestix ensures load bank wiring harnesses and power testing harnesses meet global electrical and environmental compliance requirements:

• RoHS compliant wiring harness assemblies

• REACH compliant insulation and materials

• Suitable for export-grade load bank and power testing systems

• Compliance support for OEM audits and regulatory approvals

Documentation & Support

Each shipment of load bank wiring harness assemblies is supported with complete technical and compliance documentation:

• RoHS and REACH compliance declarations

• Harness drawings, wiring schematics, and layout documents

• Electrical test reports and inspection records

• Batch traceability and quality documentation

• Engineering and installation support for load bank integration

Celestix Industries India Pvt. Ltd.
India’s trusted manufacturer of load bank wiring harnesses, high-current power harnesses, power testing wiring solutions, and OEM electrical assemblies for domestic and global markets.