Solar Cable Assembly

At Celestix Industries India Pvt. Ltd., we don’t just build solar cable assemblies—we engineer photovoltaic wiring harness solutions that deliver reliability, efficiency, and long-term performance. Designed for utility-scale solar farms, rooftop solar systems, grid-tied and off-grid microgrids, solar tracking systems, and advanced battery energy storage (BESS), our assemblies are tested to withstand the harshest real-world PV environments.

Our solar wiring harnesses, PV cable assemblies, and custom solar connectors are built using XLPE, TPE, and flame-retardant materials, ensuring UV resistance, thermal endurance, and mechanical durability. With EN 50618 compliance, UL/TUV/BIS certifications, and RoHS/REACH adherence, Celestix enables OEMs and EPCs to scale faster, safer, and smarter.

Why Solar Cable Assemblies Fail—and How Celestix Prevents It

Failure Mode

Real-World Impact

Celestix Solution

Cracked insulation

Heat cycles & UV damage

XLPE/TPE insulation, UV & ozone aging tests

Water ingress

Corrosion & short circuits

IP67/IP68 sealing, waterproof overmolds

Voltage drop

Efficiency losses in PV arrays

Correct conductor sizing, Hi-Pot validated

Connector mismatch

Faulty current flow, safety hazards

Pre-mated MC4/TUV-certified solar connectors

Mechanical fatigue

Wire breakage, failures in trackers

Strain relief, bend radius design, flexible routing

Our assemblies are torque-validated, EMI shielded, flame-retardant, UV-tested, and hipot-certified, delivering decades of field reliability across rooftop, utility, and hybrid solar projects.

Solar Wiring Applications & Configurations

  • Solar panel wiring harnesses – Pre-terminated, UV-resistant PV interconnects for rooftop and ground-mounted systems

  • Solar inverter cable assemblies – High-voltage, Hi-Pot tested cables with flame-retardant jackets for central and string inverters

  • Solar battery cable assemblies (BESS) – Heavy-gauge copper, insulated harnesses for energy storage units

  • Solar charge controller harnesses – Plug-and-play assemblies with built-in surge and fault protection

  • Solar array harnesses – Overmolded collector harnesses for multi-MW PV farms

  • Solar AC cable harnesses – UL/CE-certified interconnects with EMI shielding for grid integration

  • Hybrid & microgrid harnesses – PV + battery interface harnesses with integrated grounding and safety compliance

  • Solar EV charging harnesses – High-voltage assemblies engineered for solar-to-EV infrastructure

Proven for Harsh PV Environments

Celestix solar cable assemblies are tested for durability in extreme operating environments:

  • Floating solar harnesses – Salt-resistant, waterproof, reinforced sheathing

  • Desert solar farms – UV, sand, and high-temperature resistant insulation

  • Tropical climates – Mold-, rodent-, and humidity-resistant harness construction

  • High-altitude PV plants – Cold-resistant, high-voltage protected assemblies

  • IoT-enabled hybrid systems – EMI-shielded, flame-retardant harnesses for smart solar control

Testing protocols include:

  • IP67/IP68 ingress protection validation

  • Salt spray & corrosion resistance (1000+ hrs)

  • Thermal cycling (-40°C to +90°C)

  • Mechanical vibration & flex testing

  • UV & ozone aging per IEC standards

  • Continuity, insulation resistance, and hipot testing

Buyer Priorities & Celestix Capabilities

  • Proven Supplier – 14+ years in solar cable manufacturing, ISO 9001 & IATF 16949 certified

  • Zero Delays – Agile supply chain, buffer stock, VMI-ready

  • Custom Engineering – CAD/ECAD/3D prototyping within 72 hours

  • Certified Quality – UL, TUV, BIS, CE, RoHS, REACH compliant

  • Failure Prevention – Class 3 IPC/WHMA-A-620 builds with batch traceability

  • Scalable Support – From prototypes to multi-MW solar farms

Engineering for OEMs, EPCs, and Solar Developers

  • Custom routing & modular harness design for rooftop and utility solar

  • EMI-shielded PV cable assemblies for inverters & data-sensitive systems

  • Pre-terminated plug-and-play harnesses for reduced installation errors

  • Integrated grounding & bonding for safety compliance

  • Custom-coded & serialized harnesses for large project maintenance

  • Rigorous validation & PPAP documentation for OEM assurance

Why OEMs Trust Celestix Solar Harnesses

  • In-house conductor production, overmolding & assembly

  • Prototype to high-volume scalability

  • End-to-end traceability & audit-ready compliance

  • 48-hour Engineering Change Request (ECR) execution

  • Export-ready logistics for global solar markets

  • Long-term supply stability with dual-sourcing strategies

Powering the Future of Renewable Energy

Celestix Industries builds solar cable assemblies, photovoltaic harnesses, and custom PV interconnects engineered for efficiency, durability, and compliance. From solar DC to AC interconnects, rooftop arrays to solar farms, and microgrids to EV charging, our products ensure zero-failure performance and long-term reliability.

Partner with Celestix for smarter, safer, and scalable solar cable assembly solutions.



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