Our Partners
In oil and gas operations, cabling is far more than passive infrastructure—it is the vital lifeline that ensures safety, drives uptime, and sustains operational efficiency across the most demanding environments on the planet. From the deck of an offshore drilling platform battered by storms to the depths of subsea control networks, from high-vibration refinery automation grids to sprawling petrochemical complexes, these assemblies must transmit power and data flawlessly without interruption. The conditions they face—extreme heat, subzero cold, crushing pressures, corrosive chemicals, mechanical abrasion, and relentless vibration—push materials and designs to their absolute limits.
The stakes are high: a single cable failure can halt production, trigger safety hazards, and cause millions in lost revenue. That is why selecting the right oil and gas cable assembly—especially custom oil and gas cable assemblies designed for your operational conditions—is not just a technical choice, but a strategic decision that directly impacts reliability, safety, and profitability.
At Celestix Industries, we treat cable assembly manufacturing as a high-precision engineering discipline. We combine advanced design principles, in-house prototyping, global material sourcing, and rigorous testing to deliver reliable oil and gas cable solutions. Whether your needs involve durable cable assemblies for oil industry projects, precision cable manufacturing oil and gas applications, or innovative cable solutions for gas exploration, we engineer from the ground up for maximum resilience, compliance, and performance.
We design based on your site-specific conditions—not generic templates—ensuring every assembly meets exact operational demands:
Environment-specific simulations to replicate thermal, chemical, and mechanical stresses before prototyping, predicting long-term performance in harsh oilfield cable environments.
Precision conductor selection: silver- or nickel-plated copper for sustained conductivity in extreme heat; tinned copper for offshore corrosion resistance; Class K fine-stranded copper for flexibility in compact routing paths.
Advanced insulation systems: PTFE for superior dielectric strength and chemical resistance, ETFE for impact and abrasion durability, XLPE for enhanced mechanical protection.
Tailored jacket options: LSZH for low-toxicity fire safety, heavy-duty polyurethane for abrasion-heavy environments, stainless steel over-braid for high-impact and crush protection.
Custom shielding solutions for EMI/RFI protection in sensitive control and data circuits.
Connector interface design for secure mating, minimal signal loss, and long-term stability.
Overmolding process oil gas cable manufacturing for enhanced sealing and vibration resistance.
Our assemblies incorporate multi-level protective features to thrive in the toughest conditions:
Multi-layer IP-rated sealing (IP67, IP68, IP69K) for dust ingress, full immersion, and high-pressure washdown resistance.
Molded strain relief designs to prevent conductor fatigue and connector separation under constant vibration.
Specialized chemical-resistant compounds to ensure durability in the presence of fuels, lubricants, and drilling fluids.
Abrasion-resistant outer sheathing to maintain integrity against sharp edges and heavy contact.
Moisture-blocking barriers for subsea and offshore applications.
RoHS compliant cables for oil industry and ISO 9001 oil gas cable manufacturing standards adherence.
We go beyond meeting standard certifications by applying rigorous validation:
Electrical testing: continuity, insulation resistance (≥100 MΩ at 1000V DC), dielectric withstand, and impedance stability.
Mechanical testing: pull-force retention, extended flex-life cycles, and torsional stress analysis.
Environmental testing: extreme thermal cycling (-60°C to +150°C), salt spray corrosion simulation, and hydrostatic pressure verification for subsea deployment.
Shock and vibration endurance testing to simulate real-world conditions.
Long-term aging assessments under operational loads.
Compliance with UL certified oil and gas cable assemblies, IATF 16949, IEC 60228, and ISO 6722 where applicable.
Our process delivers certainty and peace of mind to procurement teams:
Proven on-time delivery: >98% across global oil and gas projects.
Full in-house production control: from conductor processing to final assembly.
Scalable manufacturing capacity: capable of ramping output 5–6x without affecting lead times.
Cost-optimized manufacturing: leveraging lean processes and efficient material sourcing.
Comprehensive documentation including material traceability, test results, and compliance certificates.
Trusted oil and gas cable manufacturers with a track record in risk mitigation in oil gas cable sourcing.
Global oil gas cable assembly suppliers serving India, US, Germany, and beyond.
We work alongside engineering teams for perfect system integration:
Custom design engineering to meet environmental and regulatory requirements.
Advanced overmolding techniques for improved ingress protection and durability.
Rapid prototyping for accelerated project timelines.
IoT-enabled oil and gas cable solutions for real-time monitoring and predictive maintenance.
Field installation support and commissioning.
Lifecycle support planning with scalable supply oil gas cable manufacturers expertise.
Deepwater subsea control umbilicals: long-distance power and data transmission.
Mobile drilling platform interconnects: built for movement and heavy-load capacity.
Refinery automation networks: stable signal integrity in vibration-prone zones.
Downhole telemetry systems: engineered for high-pressure, high-temperature service.
Hazardous-area control wiring: ATEX, IECEx, and locally compliant.
LNG and petrochemical facility infrastructure: UV- and chemical-resistant construction.
Renewable energy cable assembly oil gas projects in hybrid energy platforms.
Temporary exploration site cabling for short-term, high-reliability deployment.
If you require a trusted oil and gas cable manufacturer with proven expertise in precision-engineered oil and gas cable assemblies, scalability, and long-term reliability, reach out to our engineering team today via our online contact and quote request form. Discover how Celestix can deliver cable assemblies engineered to match your exact operational and environmental challenges.