Cap 6 AMP Plug Insert Black


Product Overview: Cap 6 AMP Plug Insert Black

Celestix Industries manufactures Cap 6 AMP Plug Insert Black designed for plug tops, molded plug assemblies, connector housings, wiring accessories, and 6A plug systems. Each insert is molded from PBT 30% glass-filled thermoplastic, offering high rigidity, electrical insulation, heat resistance, and long-term dimensional stability.
Integrated nickel-plated brass contacts ensure strong electrical connection, corrosion resistance, and stable plug-pin engagement in domestic and industrial applications.

Engineered according to IS 1293 plug components, this insert is fully suitable for OEM plug production, Type D plug configurations, extension boards, and export-grade plug assemblies. All units comply with RoHS, REACH, and international requirements for safe electrical materials.

Technical Specifications

Parameter

Specification

Current Rating

6 AMP

Material

PBT 30% Glass Filled

Color

Black

Metal Inserts

Nickel-Plated Brass

Application Voltage

240V AC

Thermal Resistance

Up to 120°C

Dielectric Strength

2 kV for 1 minute

Insulation Resistance

>100 MΩ at 500V DC

Contact Resistance

<10 mΩ

Standard

IS 1293:2019

Compliance

RoHS, REACH

Dimensional Tolerance

±0.1 mm

Flame Rating

UL94 V-0

Key Features

  • Manufactured using PBT 30% glass-filled thermoplastic for mechanical strength and heat resistance

  • Nickel-plated brass inserts deliver consistent conductivity and corrosion resistance

  • Fully compliant with IS 1293:2019, RoHS, and REACH requirements

  • High dielectric strength and strong electrical insulation characteristics

  • Stable performance under continuous thermal load

  • Designed for 6 AMP plug systems used in domestic and industrial plug assemblies

Suitable Applications

  • 6 AMP plug tops and molded plug inserts

  • Extension boards and multi-socket power strips

  • Domestic appliance plug inserts and low-voltage electrical devices

  • Type D plug configurations and connector housings

  • Plug cap inserts for OEM electrical assemblies

Manufacturing Capabilities

Celestix Industries manufactures 6 AMP plug inserts using advanced molding and metal-insert technologies designed for high-volume OEM production.

Precision Production Processes

  • High-precision injection molding for PBT plug insert components

  • CNC machining of nickel-plated brass inserts for accurate contact fit

  • ISO 9001:2015–certified manufacturing with full SPC monitoring

  • In-process dielectric, thermal, and dimensional testing

  • Automated molding systems for continuous, uniform production

  • Lot-wise inspection for accuracy and repeatability

Packaging Formats for OEMs

  • Bulk packaging for large-scale molded plug manufacturing

  • Layered trays suitable for automated assembly lines

  • Custom cartons for export shipments and branded OEM supply

Technical Excellence & Quality Assurance

Celestix ensures every plug insert meets stringent electrical and mechanical performance criteria:

  • Insulation resistance >100 MΩ at 500V DC

  • Contact resistance <10 mΩ for stable conductivity

  • Thermal cycling from -20°C to +120°C to ensure long-term reliability

  • Dimensional accuracy within ±0.1 mm for secure plug assembly fit

  • Flame-retardant properties validated as per UL94 V-0

  • Full visual inspection to eliminate cracks, burrs, deformation, and molding defects

Customization Options

Celestix offers multiple customization routes to support OEM-specific plug insert requirements:

Color Variants

  • Black

  • White

  • Grey

Contact Insert Options

  • Nickel-plated brass

  • Tin-coated brass

  • Special corrosion-resistant finishes

Design Options

  • Custom plug insert geometries

  • Reinforced structures for heavy-duty plug systems

  • OEM-specific insertion depth and terminal spacing

Compliance

Celestix’s Cap 6 AMP Plug Insert Black complies with:

  • RoHS

  • REACH

  • IS 1293:2019

Every production batch includes material verification, traceability data, and dielectric performance test reports.

Documentation & Support

Each delivery includes essential OEM and regulatory documentation:

  • BIS & ISO certifications

  • RoHS & REACH declarations

  • Material and plating certificates

  • Technical drawings for plug integration

  • Assembly and molding compatibility guidelines

  • Batch traceability documents and QC inspection records

For bulk orders, OEM development, or custom plug insert designs:

Celestix Industries – Manufacturer of 6 AMP plug inserts, plug cap inserts, and precision-molded electrical components for domestic and global OEM plug systems.


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