16 AMP Solid Brass Plug Pin (Heavy Duty Crimping Type)

Celestix Industries is a precision brass plug pin manufacturer specializing in 16 AMP solid brass plug pins engineered for heavy-duty plug tops, air-conditioner plug assemblies, industrial socket systems, and high-load wiring accessories. Manufactured from CuZn 63:37 high-conductivity brass, these heavy-duty crimping type plug pins are optimized for stable current flow, enhanced mechanical reliability, and long-term thermal performance.

The nickel-plated brass terminals comply with IEC 62321 and ensure oxidation resistance and consistent contact integrity in rugged environments. Designed according to IS 1293:2019 plug and socket standards, these 16A brass pins support 16A plug inserts, industrial connectors, rectangular 16A housings, and IP44/IP67 plug bodies commonly used across domestic, commercial, and industrial power systems.

All components meet RoHS, REACH, and IEC 60228 conductivity requirements, ensuring safe use in global electrical applications and OEM-grade power assemblies.

Technical Specifications

Parameter

Specification

Pin Diameter (L & N)

6.35 mm (0.25") Solid Crimping Type

Pin Diameter (Earth)

7.05 mm (0.278") Solid Crimping Type

Length (L & N)

18.2 mm ± 0.1 mm

Length (Earth)

22.2 mm ± 0.1 mm

Material

CuZn 63:37 Brass

Finish

Nickel Plated (IEC 62321 Compliant)

Electrical Rating

16A, 250V

Standard

IS 1293:2019

Compliance

RoHS, REACH

Pin Configuration

L & N + Earth

Application Type

Solid Crimping Insert

Color Options

Black / White

Key Features

  • High-conductivity CuZn 63:37 solid brass plug pins designed for 16A heavy-load electrical systems

  • Nickel-plated brass finish for corrosion resistance and stable current delivery (IEC 60352-2 compliant)

  • Engineered to meet IS 1293:2019 dimension and performance standards for 16A plug assemblies

  • Supports continuous high-current 16A load with controlled heat rise and mechanical durability

  • Compatible with 16A male plug inserts, 16A socket inserts, industrial connectors, and IP44 housings

  • Ideal for air-conditioner plug pins, heavy-duty plug top components, high-load wiring devices

Suitable Applications

  • 16A moulded plug inserts for residential, commercial & industrial applications

  • Air conditioner plug tops, heater plug tops, and heavy-duty socket systems

  • 16A crimp terminal inserts and solid-pin plug designs

  • Rectangular 16A industrial connector housings & multi-pin connector systemsReplacement pins for 16A plug repair kits and high-load plug assemblies

  • Adapter plug inserts, free-hanging industrial plugs, and 16A cordset components

Manufacturing Capabilities

Celestix Industries manufactures heavy-duty 16A brass plug pins using high-precision forming and plating technologies optimized for industrial-grade plug components.

Precision Production Processes

  • Multi-slide forming and Swiss-type CNC machining for exact pin geometry

  • Tolerance-controlled manufacturing for stable crimping and terminal strength

  • XRF inspection for nickel plating thickness validation

  • Visual, dimensional, and mechanical inspection under magnification

  • Production variants including solid crimping type, hollow 16A pin type, and solder-type terminals

  • Complete SPC data, plating records, and batch-level traceability for OEM quality systems

OEM Packaging Formats

  • Bulk packaging for large-scale 16A plug manufacturers

  • Tray packing for automated plug assembly lines

  • Custom-branded cartons for export-oriented OEMs

Technical Excellence & Quality Assurance

Celestix ensures consistent performance and durability across all 16AMP solid brass plug pins through rigorous testing:

  • Conductivity verification per IEC 60228 (25% IACS class standards)

  • Nickel plating compliance validated per IEC 62321

  • Precise machining within ±0.1 mm tolerance for reliable fit in plug housings

  • Insertion/withdrawal force testing per IEC 60352-2

  • Thermal load and heat-rise checks under sustained 16A rated current

  • RoHS-certified materials and plating chemistry

Each batch undergoes electrical, mechanical, and dimensional validation to support domestic and export-grade 16A plug assemblies.

Customization Options

Celestix supports a wide range of customization requirements for industrial 16A plug components:

Brass Alloy Options

  • CuZn37

  • CuZn35

  • CuZn30

  • CuZn28

  • CuZn20

Plating Variants

  • Nickel

  • Tin–Nickel

  • Dual-layer plating

  • Enhanced corrosion-resistant coatings

Design Variants

Live, neutral, and earth pin customization

  • Compatibility with ILME, Mencom, CDC, Mennekes, and other 16A connector platforms

  • Optional PBT glass-filled plug insert bases

  • Custom lengths, diameter adjustments, and heavy-duty crimping profiles

  • Color-coded insert options (black, white, blue industrial grade)

Compliance

Celestix’s 16 AMP solid brass plug pins meet global electrical and environmental standards:

  • RoHS

  • REACH

  • IS 1293:2019

  • IEC 60228 (conductivity classification)

  • IEC 62321 (plating composition)

All shipments include plating certifications, material traceability, compliance records, and dimensional inspection reports.

Documentation & Support

Available technical documentation includes:

  • BIS & ISO certifications

  • RoHS & REACH declarations

  • Technical engineering drawings and CAD files

  • Fitment & termination guidelines for 16A electrical plug assemblies

  • Material certificates, plating reports & QC inspection data

Celestix Industries – your trusted manufacturer of high-current 16A brass plug pins, heavy-duty plug components, and precision-engineered connector solutions for global OEM markets.


Our Partners