RF Cable Assembly

Overview

Celestix Industries India Pvt. Ltd. designs and produces RF cable assemblies for industries where electrical performance, environmental resilience, and certification compliance are critical. Our solutions serve automotive systems, aerospace electronics, defense communications, medical devices, industrial automation, IoT platforms, renewable energy networks, and smart device applications. Every assembly is developed with signal integrity, durability, and compliance as core priorities, ensuring dependable performance under real-world operating stresses.

Our approach integrates material science expertise, advanced engineering tools, and a commitment to application-specific optimization. We don’t just build to spec—we build for operational success, factoring in installation environments, maintenance cycles, and long-term reliability.

Why Our RF Cable Assemblies Stand Out

We begin every project with the end application in mind, designing to meet both performance goals and procurement needs.

Our Advantages:

  1. Tailored Engineering – From automotive ADAS to aerospace avionics, medical imaging, and industrial automation.

  2. Material Expertise – Copper, silicone, polyethylene, ABS, flexible and low-loss options.

  3. Manufacturing Capability – Overmolding, automation, prototyping, and scalable production.

  4. Certified Quality – ISO 9001, IATF 16949, UL, and RoHS compliance.

  5. End-to-End Integration – Design, sourcing, manufacturing, testing, and documentation under one roof.

Design-to-Delivery Workflow

  • Consultation – Define electrical, mechanical, and environmental needs, including connector compatibility and installation constraints.

  • Material Selection – Choose eco-friendly, high-performance, or custom blends based on dielectric properties, jacket flexibility, and shielding requirements.

  • Prototyping & Testing – Validate impedance, VSWR, insertion loss, shielding, and mechanical durability with in-house environmental chambers and frequency analyzers.

  • Production Scaling – Transition from pilot runs to full-scale builds using automated assembly lines and lean manufacturing practices.

  • Final QC – Multi-stage inspections, serialization, high-voltage testing, and full compliance verification with detailed inspection reports.

Performance & Testing

Our assemblies undergo rigorous validation protocols:

  • Electrical: Precision impedance control, low VSWR, minimal loss, high shielding effectiveness.

  • Mechanical: Flex endurance testing up to hundreds of thousands of cycles, connector retention force validation, and tensile strength verification.

  • Environmental: Resistance to temperature extremes (-55°C to +125°C), humidity, salt fog, vibration, and chemical exposure.

  • Shielding: Over 90 dB EMI/RFI protection across operational bandwidths.

  • Specialized Testing: Phase stability for aerospace, power handling for telecom, and long-term reliability projections for renewable energy systems.

Connector and Interface Options

Our connector range covers SMA, SMB, N-Type, TNC, BNC, MCX, MMCX, and fully custom hybrid interfaces. Each is validated for:

  • Frequency performance – Maintaining impedance accuracy at GHz ranges, minimizing signal distortion.

  • Mechanical durability – Withstanding over 500 mating cycles without measurable degradation.

  • Environmental sealing – Achieving IP-rated protection when paired with gaskets or overmolding.

We also engineer proprietary connector systems for OEMs needing unique footprints, keyed orientations, or high-retention locking mechanisms. Our design support includes 3D CAD modeling, tolerance stack analysis, and prototype iterations.

Environmental Sealing & Ruggedization

In high-demand environments, sealing and ruggedization are vital. Our methods include:

  • Overmold encapsulation for superior strain relief and ingress protection.

  • Precision-cut gaskets made from EPDM, silicone, or fluorosilicone for long-term sealing performance.

  • Adhesive-lined heat shrink with chemical resistance for harsh industrial or marine applications.

We meet or exceed IP67/IP68 ratings and perform submersion, pressure, and dust ingress tests to validate sealing. This ensures survival in extreme conditions including aerospace engine bays, military vehicles, offshore platforms, and outdoor telecom towers.

Material Science and Innovation

We actively develop and qualify:

  • Dielectric materials with low dissipation factors for enhanced velocity factor and reduced loss.

  • Shielding braids and foils using tinned copper, silver-plated copper, and aluminum-polyester laminates for EMI suppression.

  • Jacket compounds engineered for flexibility, abrasion resistance, UV stability, and flame retardancy.

We partner with global material suppliers to trial new polymers and composites, enabling cables that are lighter, stronger, and more environmentally friendly while maintaining compliance with RoHS, REACH, and UL standards.

Who Benefits Most

  • OEMs – Reliable supply chains, compliance-ready products, and collaborative engineering.

  • Engineers – Advanced design collaboration, signal integrity expertise, and prototyping.

  • Procurement Teams – Cost predictability, supply chain transparency, and on-time delivery.

  • Innovation Leaders – Ready for IoT, Industry 4.0, and sustainability initiatives.

  • Project Managers – Detailed timelines, milestone tracking, and risk management.

Celestix Industries is more than a supplier—we are a partner in creating high-performance RF connectivity solutions that deliver measurable value, consistent performance, and long-term operational success.


Our Partners