Schuko Plug Insert for European Power Connectors

Product Overview:

Celestix Industries manufactures Schuko plug inserts engineered for Type F (CEE 7/4) and compatible hybrid European plug systems, meeting performance requirements for European power connectors, OEM molded plug production, and export-grade Schuko plug assemblies. Produced from CuZn 63:37 brass and plated with IEC 62321-compliant nickel, these inserts deliver high electrical conductivity, corrosion resistance, and dimensional accuracy for 16A European plug applications.

Each Schuko insert is molded using PBT 30% glass-filled resin, offering exceptional dielectric strength, mechanical stability, and thermal endurance, ensuring long-term safety in European Schuko plug systems, Type F power cords, and industrial-grade extension assemblies.

Technical Specifications

Parameter

Specification

Pin Diameter

Ø4.80 mm ±0.05 mm

Pin Length

31.00 mm ±0.10 mm

Centre Distance

19.10 mm

Current Rating

16A

Voltage Rating

250V AC

Material

CuZn 63:37 Brass (≈25% IACS)

Finish

Nickel Plated (Pb/Hg/Cr(VI)-Free)

Resin Material

PBT 30% Glass-Filled (Black / White)

Standard

IEC 60884-1 / CEE 7/4

Compliance

RoHS, REACH

Thermal Range

-25°C to +125°C

Packing

500 pcs/polybag, 5000 pcs/carton

Key Features

  • Precision-machined CuZn 63:37 Schuko brass pins for high electrical conductivity

  • Dimensions engineered according to Type F / CEE 7/4 and IEC 60884-1 requirements

  • Nickel-plated terminals ensuring corrosion resistance and long-term surface stability

  • Fully RoHS/REACH and IEC 62321 compliant for European plug systems

  • Optimized for seamless integration into European Schuko plug housings

  • Available in CM227 (white) and CM228 (black) PBT molded variants

Typical Applications

  • European Type F plug tops for household appliances and office equipment

  • Industrial-grade Schuko power strips and heavy-duty extension cords

  • High-load electrical systems requiring 16A Schuko connectors

  • OEM molded plug assemblies for European export markets

Manufacturing Capabilities

Celestix manufactures Schuko plug inserts using:

  • Swiss-type CNC machining and multi-slide forming

  • Automated PBT molding ensuring dimensional repeatability

  • SPC-driven tolerance control within ±0.05 mm

  • XRF testing for nickel plating thickness verification

  • Mechanical, electrical, and dielectric testing for batch validation

Production follows full traceability for brass, resin, and plating materials to meet export-level quality expectations.

Technical Excellence & Quality Assurance

All Schuko inserts comply with:

  • IEC 60228 conductivity classification

  • IEC 62321 hazardous substance compliance

  • IEC 60352-2 mechanical endurance & terminal retention testing

  • IEC 60068-2-11 salt spray corrosion resistance

  • IEC 60216-5 thermal endurance

Performance Validation

  • Contact Resistance: < 1 mΩ

  • Insulation Resistance: ≥ 100 MΩ

  • Mechanical Durability: 10,000+ cycles

  • Thermal Shock Range: -25°C to +125°C

Quality Systems: ISO 9001, IATF 16949, ISO 14001, ISO 45001

Customization Options

  • Brass variants: CuZn37, CuZn35, CuZn30, CuZn28, CuZn20

  • Plating options: Nickel, Tin–Nickel, Nickel–Chrome, dual-layer systems

  • Resin colors: Black, White, Grey

  • Pin profiles: Solid or hollow

  • Terminal types: Crimp, solderless crimp (IEC 60352-2), solder type

  • Plating thickness: 3 µm – 8 µm

  • Engineering support for automated plug molding lines

Compliance & Certifications

  • IEC 60884-1 (European plug & socket systems)

  • IEC 60352-2 (Crimp/contact reliability)

  • IEC 60216-5 (Thermal endurance)

  • IEC 60529 (IP-related parameters)

  • RoHS / REACH compliant

  • ISO 9001 / IATF 16949 / ISO 14001 / ISO 45001 certified

Each shipment includes:

  • Plating certifications

  • Full traceability records

  • Compliance declarations

  • Process and inspection documentation

Documentation & Support

  • IEC 60884-1 conformity reports

  • RoHS/REACH declarations

  • Technical drawings and CAD files

  • Plating thickness and material verification documents

Celestix Industries – Reliable manufacturer of Schuko plug inserts engineered for precision, electrical safety, and full European compliance.


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