FLRY-B Automotive Cable

Overview

FLRY-B (Flexible Low-voltage Reduced-insulation Thickness, Type B) is a standardized automotive cable type used throughout the industry for low-voltage vehicle wiring systems. The abbreviation reflects its key characteristics: flexible copper conductor, PVC insulation with reduced wall thickness, and Class B conductor stranding.

The FLRY-B automotive cable series from Celestix is a family of lightweight harness solutions, featuring flexible construction and thin-wall insulation for optimal use in compact vehicle platforms. Engineered with copper conductor options and PVC insulation, each wire is built for high performance in interior and body electronics, especially where space, weight, and durability matter.

This single-core cable family spans cross-sections from 0.35 mm² to 25 mm², and supports low to moderate current loads in automotive circuits. Manufactured in-house at our ISO-certified facilities, every cable aligns with international cable standards including ISO 6722, DIN 72551-6, and RoHS/REACH.

Celestix’s FLRY-B cables are designed not only for reliability but also for ease of integration into modern automotive wiring harnesses. By combining lightweight construction, superior flexibility, and chemical resistance, they provide OEMs and Tier 1 suppliers with robust wiring solutions that optimize routing and reduce harness complexity. With proven performance in electric vehicles (EVs), motorcycles, and passenger cars, the FLRY-B series has become the backbone of compact wiring architectures worldwide.

Key Features

Celestix’s FLRY-B wire series is built with automotive practicality in mind—balancing reliability, space efficiency, and compliance without compromising flexibility or protection.

  • Space-saving design: Thin-wall automotive cable insulation for compact harness routing in dashboards, seats, and control modules.

  • Class B stranded copper: Strength, conductivity, and bendability, ensuring consistent performance over the cable lifecycle.

  • Optional tinned copper FLRY-B versions: Enhanced corrosion resistance in humid, high-salt, or chemical-heavy environments.

  • Thermal endurance: Rated up to 105°C, supporting FLRY-B temperature range needs and automotive cable heat resistance.

  • High flexibility: Supports FLRY-B bending radius requirements, easing assembly in complex harnesses and reducing installation time.

  • Chemical and abrasion resistance: Excellent durability against oils, fuels, and common automotive fluids, ensuring long-term stability.

  • Flame retardant: Designed as a self-extinguishing cable for safety-critical automotive wiring harness applications.

  • Global compliance: ISO 6722 cable, DIN 72551-6 cable, RoHS compliant cable, REACH compliant cable.

  • Range of sizes: FLRY-B cable sizes from 0.35mm² to 25mm² for low-current to moderate-load applications.

  • Customization: OEM-specific colors, lengths, striping, and bundling configurations for FLRY-B harness design.

Typical Applications

The FLRY-B automotive applications cover a wide variety of low-voltage automotive wire needs, making it a preferred solution for modern vehicle electrical architectures.

  • Dashboard wiring harness: Signal and sensor circuits for dashboards, HVAC, and infotainment clusters.

  • Interior automotive wiring: Power seats, power mirrors, ambient lighting, switches, and touchscreen systems.

  • Body control systems: BCM harnesses, smart junction boxes, and FLRY-B control systems in compact vehicles.

  • Exterior automotive cable: Door actuators, window regulators, and sunroof circuits.

  • Low-current signal cable: CAN, LIN, and MOST networks for low-voltage digital communication.

  • Electric vehicle cable: Cabin and FLRY-B EV wiring for battery management and auxiliary systems.

  • Lighting systems: Daytime running lights, rear lamps, and interior illumination.

  • FLRY-B motorcycle wiring: Lightweight cables resistant to vibration and space limitations.

  • Compact power distribution: Under-seat, dashboard, and rear compartment harness systems.

The thin-wall design and reduced insulation thickness make FLRY-B ideal for use in modern compact platforms where space-saving and lightweight performance are critical to vehicle efficiency and sustainability.

Available Size Options

Cross-Section (mm²)

Conductor Stranding

Max. DC Resistance @ 20°C (Ω/km)

Max. Conductor Diameter (mm)

Max. Overall Diameter (mm)

0.35

12 x 0.21 mm

54.4 (Plain) / 55.5 (Tinned)

0.9

1.4

0.5

16 x 0.21 mm

39.0 / 40.1

1.1

1.6

0.75

24 x 0.21 mm

26.0 / 26.7

1.3

1.8

1.0

32 x 0.21 mm

19.5 / 20.0

1.4

2.1

1.5

30 x 0.26 mm

13.0 / 13.7

1.8

2.5

2.5

50 x 0.26 mm

7.98 / 8.21

2.3

3.2

4.0

56 x 0.31 mm

4.95 / 5.09

2.9

3.9

6.0

84 x 0.31 mm

3.30 / 3.43

3.6

4.6

10.0

80 x 0.41 mm

1.91 / 2.01

4.9

6.3

16.0

126 x 0.41 mm

1.21 / 1.26

6.3

7.7

25.0

196 x 0.41 mm

0.780 / 0.808

7.8

9.3

Compliance & Certifications

Celestix’s FLRY-B cable manufacturing adheres to key automotive cable standards:

  • ISO 6722 cable (Class B – road vehicle cable standard)

  • DIN 72551-6 cable (reduced-wall insulation for automotive use)

  • RoHS compliant cable and REACH compliant cable for material safety

  • IATF 16949 and ISO 9001:2015 for FLRY-B automotive quality control

These certifications ensure that every FLRY-B automotive cable we supply is manufactured under strict quality and traceability frameworks, giving OEMs full assurance of compliance and reliability.

Testing & Quality Assurance

All Celestix FLRY-B copper conductor cables undergo rigorous verification at every stage of production:

  • Electrical Testing: Continuity, resistance, and FLRY-B dielectric strength validation.

  • Mechanical Testing: Pull force, crimp profile validation, bend testing, and FLRY-B abrasion resistance.

  • Environmental Testing: Thermal cycling, humidity exposure, chemical immersion, and FLRY-B chemical resistance validation.

  • Durability Testing: Evaluations for FLRY-B UV resistance, flame retardant properties, and FLRY-B self-extinguishing cable behavior.

  • Traceability: Barcode-based full lot tracking with OEM and Tier 1 documentation standards.

By integrating these tests into a robust quality framework, Celestix ensures that every cable is reliable in real-world automotive environments where safety and performance cannot be compromised.

Let’s Build It Right

Looking for scalable production or tailored cable solutions? Celestix provides FLRY-B cable procurement, custom design, prototyping, and manufacturing support to meet your application needs across any vehicle platform.

Whether you require dashboard wiring harnesses, EV low-current distribution systems, or motorcycle wiring solutions, Celestix has the expertise, certifications, and production capacity to deliver at scale.

Contact Celestix – automotive cable manufacturers and FLRY-B supplier India to discuss your requirements today.

Celestix. Safer circuits. Smarter supply. Certified from core to sheath.


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