6 AMP Moulded Plug Insert (Nickel-Plated Brass)

Celestix Industries is a leading moulded plug insert manufacturer in India, producing high-reliability 6A moulded plug inserts used in plug tops, extension boards, power strips, domestic plug connectors, and Type D/M plug formats.
Each insert uses CuZn 63:37 high-conductivity brass terminals, ensuring strong electrical performance for 6A plug systems, cordset plug inserts, and domestic/industrial electrical connectors.

The molded housing is produced using flame-retardant PC or Nylon-6, making it ideal for plug and socket components requiring long-term insulation and thermal stability. The nickel-plated brass contacts provide excellent corrosion resistance and stable plug-pin engagement in molded plug top inserts.

Every unit aligns with IS 1293 plug insert specifications, ensuring dimensional accuracy for OEM plug manufacturing, Indian plug systems, and export-grade molded plug assemblies. Fully compliant with RoHS, REACH, IEC 60228, and IEC 62321 requirements.

Technical Specifications

Parameter

Specification

Pin Diameter

∅ 5.08 mm (+0.025 / –0.050 mm)

Pin Length

24.00 mm ± 0.1 mm

Material

CuZn 63:37 Brass

Conductivity

25% IACS

Finish

Nickel Plated (IEC 62321 Compliant)

Housing Material

Flame-Retardant Polycarbonate / Nylon-6

Electrical Rating

6A, up to 250V AC

Dielectric Strength

2 kV for 1 minute

Thermal Resistance

Up to 120°C

Standard

IS 1293:2019

Compliance

RoHS, REACH

Tolerance

±0.1 mm

Surface Test

Pb/Hg/Cr(VI)-Free Nickel Layer

Key Features

  • High-conductivity brass plug insert terminals engineered for stable 6A current flow

  • Nickel-plated brass contacts offering long-term corrosion protection for plug pin engagement

  • Fully conforms to IS 1293:2019 plug and socket requirements

  • Flame-retardant PC/Nylon-6 moulded body ensuring safe insulation and electrical durability

  • Suitable for moulded plug insert assemblies, cordset connectors, and domestic/industrial 6A plug systems

  • Tight dimensional control ensures accurate compatibility with molded plug top housings

Suitable Applications

  • 6A plug inserts for domestic plug tops

  • Extension boards and multi-socket power strips

  • Moulded plug top assemblies for appliances and electronic devices

  • Type D and Type M 6A plug connector systems

  • Wiring accessories and plug-and-socket components

  • OEM electrical manufacturers requiring nickel-plated brass plug inserts

Manufacturing Capabilities

Celestix Industries specializes in large-volume production of 6 AMP moulded plug inserts and brass contact inserts for global OEMs.

Precision Production Processes

  • Multi-cavity injection molding for PC/Nylon-6 plug insert housings

  • CNC-formed nickel-plated brass plug terminals

  • SPC-monitored manufacturing for precision and consistency

  • XRF inspection for plating validation and nickel coating integrity

  • Automated molding and inline visual inspection systems

  • Custom insert options for automated plug assembly lines

Packaging Formats for OEMs

  • Bulk packaging for high-volume plug insert manufacturers

  • Layered tray packing for robotic and automated plug insertion equipment

  • Customized export cartons for branded OEM shipments

Technical Excellence & Quality Assurance

Celestix validates every batch of 6A moulded plug inserts using stringent QC standards:

  • Conductivity testing (25% IACS, IEC 60228)

  • Dimensional measurement within ±0.1 mm for mold fit accuracy

  • Nickel plating thickness and composition checks per IEC 62321

  • Mechanical and electrical stress validation for long-term plug use

  • Insertion and withdrawal cycle tests per IEC 60352-2

  • Thermal cycling between –20°C to +120°C

All inserts follow Celestix’s certified quality protocols with complete traceability.

Customization Options

Celestix supports extensive OEM customization for moulded plug insert components:

Brass Alloy Options

  • CuZn37

  • CuZn35

  • CuZn30

  • CuZn28

  • CuZn20

Plating Options

  • Nickel

  • Tin-Nickel

  • Custom plating thickness

Design Options

  • Custom pin lengths, brass terminal geometries

  • Modified moulded body structures for OEM plug housings

  • Housing materials aligned with IEC 60228 and ISO 6722-1

  • Custom crimping/insertion compatibility for automated assembly

Compliance

Celestix’s 6 AMP moulded plug inserts comply with:

  • RoHS

  • REACH

  • IS 1293:2019

  • IEC 60228

  • IEC 62321

All shipments include full traceability, plating verification, and dielectric validation reports.

Documentation & Support

Celestix provides complete OEM technical documentation:

  • BIS & ISO certificates for electrical components

  • RoHS & REACH material safety declarations

  • Material and plating certificates for brass inserts

  • Technical drawings and CAD integration files

  • Assembly, molding, and compatibility guidelines

  • Batch-wise QC records and testing documentation

Celestix Industries – Manufacturer of 6 AMP moulded plug inserts, brass contact inserts, and precision plug-and-socket components for global OEM plug systems.


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