6 AMP Sleeve Brass Plug Pins for Power Cord and Plug Insert Applications


Product Overview:

Celestix Industries manufactures 6 AMP sleeve brass plug pins, designed with a hollow sleeve construction for secure terminal engagement and optimized conductivity. Produced using CuZn 63:37 brass, these pins are nickel-plated for enhanced corrosion resistance and meet the latest IS 1293:2019 dimensional and safety standards. Ideal for 6A domestic plug inserts, molded plug tops, and power cord applications.

Technical Specifications

Parameter

Specification

Product Type

6 AMP Sleeve Brass Plug Pin

Construction

Hollow sleeve design

Pin Diameter

IS 1293:2019 compliant geometry

Length

Standard 6A pin length ±0.10 mm

Material

CuZn 63:37 Brass (25% IACS conductivity)

Finish

Nickel Plated (IEC 62321 compliant)

Electrical Rating

6 A up to 250 V AC

Standard

IS 1293:2019

Compliance

RoHS, REACH

Application Fit

6A plug tops, molded plugs, plug inserts

Key Features

  • Sleeve-type hollow design ensures snug contact engagement

  • Manufactured from high-conductivity 63:37 brass

  • Nickel plating prevents oxidation and improves durability

  • Tight ±0.10 mm tolerance for stable fit inside molded housings

  • Fully compliant with IS 1293:2019, RoHS, REACH, and IEC 62321

  • Engineered for consistent electrical continuity in 6A-rated setups

  • Ideal for automated plug assembly lines and OEM power cord manufacturing

Suitable Applications

  • 6A plug inserts

  • Sleeve-contact plug top manufacturing

  • Light-duty and domestic electrical devices

  • Power cord assemblies

  • Small appliances (fans, lamps, audio devices, chargers)

  • Wiring accessory production units

  • Electrical OEMs using automated molding and assembly systems

Manufacturing Capabilities

Celestix manufactures 6A sleeve brass pins using:

  • Multi-slide forming machinery for precise sleeve shaping

  • CNC machining to achieve uniform barrel thickness

  • Automated burr removal and surface finishing

  • SPC monitoring to ensure batch-to-batch dimensional consistency

  • XRF thickness testing to validate nickel plating layers

  • Batch traceability, from raw brass coil to final finished pin

Supply formats include:

  • Bulk loose packing

  • Organized trays for automated pick-and-place

  • Custom packaging for OEM lines

Technical Excellence & Quality Assurance

Every batch of sleeve brass pins is validated through:

  • Conductivity checks aligned with IEC 60228

  • Dimensional tolerance inspection up to ±0.10 mm

  • Nickel layer inspection via XRF analysis

  • Mechanical integrity tests for sleeve strength

  • Electrical contact reliability testing per IEC 60352-2

  • Visual QC for plating uniformity, cracks, or micro-defects

This ensures a stable, long-life, and spec-compliant plug assembly component.

Customization Options

Material Grades

  • CuZn37 (63:37) – Standard electrical grade

  • CuZn35 – Higher strength for tighter fits

  • CuZn30 – Balanced mechanical/electrical characteristics

  • CuZn28 – For humid/outdoor environments

  • CuZn20 – Cost-effective for high-volume production

Finish Options

  • Nickel plating

  • Tin-nickel dual plating

  • High-corrosion-resistant finishes (custom request)

Design Modifications

  • Adjustable sleeve wall thickness

  • Custom knurling/locking grooves

  • Modified lengths/diameters

  • Special sleeve shapes for proprietary plug designs

Compliance

Celestix products meet globally accepted standards:

  • RoHS (Restriction of Hazardous Substances)

  • REACH compliance

  • IEC 62321 for hazardous substance testing

  • IS 1293:2019 for plug and socket geometry and safety

Certificates provided on request.

Documentation & Support

You get full technical and regulatory documentation:

  • BIS & ISO certifications

  • RoHS/REACH declarations

  • Material Test Certificates (MTCs)

  • Technical drawings

  • Plating process and quality audit reports

  • Assembly and compatibility guidelines

  • Batch traceability files

Contact & Quote

For samples, OEM orders, or custom engineering requirements:

📧 Email: info@celestixindustries.com
🔗 Request a Quote: https://www.celestixindustries.com/GetaQuote


Celestix Industries – Manufacturer of certified, precision-engineered 6 AMP sleeve brass plug pins for global OEM and electrical accessory applications.


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