UK Type Plug Insert for Electrical Applications

Celestix Industries manufactures UK Type Plug Inserts engineered for BS 1363:2019 safety, IS 1293 compatibility, and high-performance 13A UK plug pin systems used across domestic, commercial, and export-grade electrical devices. These inserts support BS 1363 plug tops, UK fused plug assemblies, UK travel adapters, 13A power cord systems, and global OEM plug manufacturing.

The pins are produced from Brass IS 319 Grade-1 (CuZn 63:37), widely used in UK plug pin manufacturing, BS 1363 brass pin machining, and high-conductivity UK plug connector assemblies. Nickel plating ensures oxidation resistance and long-term conductivity for UK plug OEMs, BS 1363 adapter production, and heavy-duty UK power plug applications.

The housing uses PBT 30% glass-filled, delivering flame resistance, structural rigidity, and dimensional stability required for UK plug insert housings, 13A plug molding lines, and BS 1363 export plug components.

Technical Specifications

Parameter

Specification

Live/Neutral Pin

∆5.04 mm ± 0.05 mm × 24 mm ± 0.1 mm

Earth Pin

∆7.04 mm or ∆8.00 mm × 27 mm ± 0.1 mm

Material

Brass IS 319 Grade-1 (CuZn 63:37, 25% IACS conductivity)

Finish

Nickel Plated, Pb/Hg/Cr(VI)-free

Housing

PBT 30% Glass Filled, Black or White

Standard

BS 1363 / IS 1293

Electrical Rating

13A, 250V AC

Fusing Options

Fused, unfused, dummy UK insert variants

Key Features

  • Flame-retardant PBT 30% GF UK plug housing with glow-wire compliance for BS 1363 plug safety

  • Precision-machined nickel-plated UK plug pins for corrosion resistance and improved contact stability

  • Solid brass UK pin, crimp pin, and fused UK plug pin options for OEM plug production

  • Engineered for molded plug compatibility, ensuring correct fit within UK plug molding tools

  • Supports full L-N-E UK plug architecture, suitable for 13A fused plug manufacturing

  • Internal fuse holder compatible with standard 3A, 5A, and 13A BS 1362 fuse inserts

Suitable Applications

  • 13A fused UK plug tops for home appliances, IT devices, telecom equipment, and commercial machines

  • BS 1363 extension boards, travel adapters, and multi-socket export systems

  • OEM plug tops for electronics, audio products, white-goods appliances, and UK-standard electrical accessories

  • Contract manufacturing supply for fused UK plug inserts, replacement UK plug parts, and repair kits

  • Export-ready UK plug insert kits, BS 1363 connector components, and wholesale plug assembly units

Manufacturing Capabilities

Celestix manufactures UK plug connector components using:

  • Multi-cavity high-precision PBT molding for 13A UK insert housings

  • Swiss-type CNC and multi-slide forming for BS 1363 brass pin machining

  • SPC-controlled production for micro-tolerance accuracy in UK plug pin shaping

  • XRF testing for nickel plating thickness required for UK electrical plug standards

  • Custom integrated fuse mounting options for fused UK plug assemblies

  • Color options: black, white, grey, and OEM-specific custom blends

Automation-ready crimp terminals and pre-fitted BS 1362 fuse options support high-volume UK plug assembly lines.

Technical Excellence & Quality Assurance

Celestix ensures every UK plug insert meets international standards:

  • IEC 60352-2: Crimp terminal pull-out and contact integrity

  • IEC 60228: Conductor classification for brass UK pins

  • IEC 61034-2, IEC 60811-202, IEC 60754-1: Insulation, halogen, and smoke testing for UK plug housings

  • IEC 62321: Nickel plating free from hazardous substances

  • Mechanical cycle testing for BS 1363 plug insertion and withdrawal

  • Dimensional validation for molded cavity fit, ensuring UK plug OEM accuracy

Each batch undergoes structural, thermal, and electrical testing required for global UK plug suppliers.

Customization Options

  • Brass grades: CuZn37, CuZn35, CuZn30, CuZn28, CuZn20 for varied UK plug pin strength and conductivity

  • Pin types: Standard 27 mm, long earth 32 mm, tin-nickel plated UK pins

  • Variants: Fused UK insert, crimp UK insert, solid UK insert, dummy,

  • Housing options: Waterproof UK plug insert housings, eco-friendly PBT compounds

  • OEM packaging for e-commerce, retail, and export plug assembly kits

  • Custom branding, laser marking, and molded UK plug identification

Compliance & Documentation

Celestix UK plug inserts fulfill global compliance requirements:

  • RoHS & REACH environmental compliance

  • ISO 9001, ISO 14001, ISO 45001, IATF 16949 manufacturing standards

  • BS 1363 & IS 1293 plug and socket conformity

  • IEC 62321 plating composition compliance

Documentation Provided:

  • BIS traceability and batch records

  • Glow-wire test certifications

  • Material composition reports for brass & PBT

  • Plating certification and dimensional inspection sheets

  • Engineering drawings for OEM plug assembly integration


Celestix Industries – A trusted manufacturer of BS 1363 UK plug inserts, fused UK plug connectors, brass UK plug pins, and OEM-engineered UK plug components for global brands.


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