Expert Wire Harness Assemblies by Celestix Industries

In the world of modern electronics and electromechanical systems, wire harness assemblies are more than wire bundles—they're engineered lifelines. At Celestix Industries, we specialize in delivering clean, configured, and connected wire assemblies that empower industries across the globe to operate with confidence and precision.

Our journey began in 2010, and over the years, we've evolved into a trusted name in precision cable assemblies, servicing demanding industries like automotive, aerospace, industrial automation, medical equipment, and consumer electronics. Every custom wire harness we build is a manifestation of engineering excellence, regulatory compliance, and customer-centric innovation.

We don’t believe in shortcuts—our culture of excellence is deeply embedded in every team member, process, and output. Backed by modern infrastructure, agile project management, and a culture of technical rigor, we consistently deliver solutions that exceed expectations in both function and form.

Clean: Zero-Defect Manufacturing, Zero-Compromise Standards

Clean wire harness design isn’t just cosmetic—it’s operational integrity and production hygiene. Every harness leaving our Pune facility undergoes 100% electrical, continuity, and visual testing, ensuring that what you receive meets or exceeds international quality expectations. Our engineers are trained and certified under IPC/WHMA-A-620 standards—the highest global benchmark for cable and harness assemblies.

Our Key Processes:

• Advanced crimp cross-section analysis to validate mechanical and electrical integrity

• Pull-force, hipot testing, and high-voltage tests to assess structural strength and insulation performance

• Environmental testing harness solutions for field conditions like thermal shock, vibration, and moisture

• Laser wire marking systems to ensure traceability, legibility, and process control

These rigorous tests are embedded in our lean manufacturing philosophy. Each workcell is supported by an integrated QC framework and real-time process monitoring.

Certifications:

• ISO 9001

• IATF 16949 (Automotive)

• ISO 14001 (Environmental)

• UL, CE, RoHS, REACH

Whether it’s copper wire harness materials or insulation selection, cleanliness is engineered into every step.

Configured: Built Precisely for Your Application

Off-the-shelf solutions don’t cut it when your systems demand precision. At Celestix, every wiring harness is purpose-built. Our engineers apply DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to ensure manufacturability, scalability, and reliability.

Our Capabilities:

• Modular wire harness design for scalable systems

• High-voltage EV harnesses using aluminum for weight reduction

• IP67-rated appliance harnesses for EMI, water, and temperature resistance

• Shielded communication harnesses for telecom and defense

• Flexible cable assemblies for robotics and automation

Support Includes:

• CAD design, simulation, and layout

• Wire harness prototyping services

• Component selection guidance (connectors, strain relief, insulation types)

Whether for hybrid vehicles or aerospace, we tailor every harness to your specs, certifications, and project timelines.

Should You Build or Buy Your Wire Harnesses?

A practical guide for OEMs and integrators:

Build In-House When:

1. Volumes are low and consistent

2. Designs are simple and non-critical

3. Skilled technicians and tools are already available

4. Compliance (UL, CE) is not a priority

5. Time-to-market is flexible

Buy from Celestix When:

1. You require ISO, UL, CE, RoHS, REACH, or IATF 16949 certification

2. Harnesses are complex, EMI-sensitive, or multi-branch

3. Product launch speed matters

4. You need advanced testing and traceability

5. Scalability and supply chain risk mitigation are essential

TCO Consideration: Outsourcing often reduces costs related to equipment, rework, training, and compliance management.

Connected: Integration That Drives Innovation

Connected harnesses are about more than electrical performance—they streamline sourcing, installation, and lifecycle integration.

What We Provide:

• End-to-end manufacturing (cutting to labeling)

• In-house lab for continuity and durability testing

• Vendor-managed inventory (VMI)

• ERP integration and traceable documentation

• Engineering change tracking for version control

Our risk management protocols ensure resilience against supply chain disruptions, while maintaining 100% on-time delivery.

Why Celestix?

• USA-compliant custom cable assemblies

• Automation-driven, Six Sigma-based harness production

• Prototyping in days, not weeks

• Class III wiring per IPC/WHMA-A-620

• Transparent, scalable, traceable supply model

• Global B2B experience with EV, aerospace, and medical OEMs

Trusted by Global OEMs. Ready for Yours.

We've enabled:

• 15% weight savings in EV harnesses

• EMI-tested and FDA-ready medical harnesses

• Plug-and-play automation wiring with 30% faster installation

When every connection counts—partner with Celestix.

Start your harness consultation today.

Request a Quote
Contact Us | Email: info@celestixindustries.com