PicoBlade Cable Assemblies: Miniature Connections, Maximum Precision

PicoBlade Cable Assemblies: Miniature Connections, Maximum Precision

In an era where every millimeter matters—especially in automotive electronics, industrial automation, and consumer devicesPicoBlade cable assemblies have become the gold standard for space-constrained electrical connections. As electronic systems shrink in size but grow in complexity, these high-density cable assembly solutions using PicoBlade wire-to-board and PicoBlade wire-to-wire connectors are playing a critical role in performance, safety, and reliability.

At Celestix Industries India Pvt. Ltd., we don't just assemble PicoBlade cable harnesses—we engineer, test, and manufacture them to the highest global standards. Here’s why our custom PicoBlade cable solutions are trusted by OEMs and Tier-1 suppliers worldwide.

What Are PicoBlade Cable Assemblies?

The Molex PicoBlade connector is a miniature connector system, featuring a 1.25mm pitch connector, engineered for compact, low-power, and high-density applications. These PicoBlade compact connectors are widely used in:

  • Automotive ECUs

  • Industrial control units

  • Medical instruments

  • Consumer electronics (e.g., wearables, smart appliances)

Benefits include:

  • Maximized PicoBlade PCB space saving

  • High PicoBlade electrical connectivity

  • Compact, low-force mating

  • Modular serviceability via PicoBlade single-row connectors

The demand for PicoBlade design flexibility is growing across IoT, EVs, and compact electronics. These assemblies support broad PicoBlade customization options and lengths.

Key Specifications

Feature

Value

Pitch

1.25 mm

Current Rating

Up to 1.0 A

Wire Gauge

AWG 26–32 (with PicoBlade UL1061 wire)

Operating Temp

-40°C to +85°C

Contact Material

Tin-plated / Gold-plated

Connector Types

Wire-to-wire / Wire-to-board

Locking Mechanism

Optional PicoBlade friction lock

Key Advantages: What Sets PicoBlade Assemblies Apart

  • Compact design for high-density environments

  • Positive locking via PicoBlade friction lock

  • Corrosion-resistant with tin or gold plating

  • High-temp resilience (up to +85°C)

  • Compatible with SMT and through-hole headers

  • Circuit options from 2 to 15 positions

Where PicoBlade Shines

Miniaturization Without Sacrificing Reliability

Perfect for use in:

  • PicoBlade automotive wiring

  • PicoBlade medical cable systems

  • PicoBlade aerospace harness modules

Superior Signal Continuity

Each PicoBlade crimp connector is engineered for precision, enhancing:

  • PicoBlade signal integrity

  • PicoBlade vibration resistance

  • EMI resilience

Global Standards Compliance

All assemblies meet or exceed:

  • PicoBlade IPC/WHMA-A-620

  • PicoBlade ISO 9001

  • PicoBlade AS9100 for aerospace

Broad Application Spectrum

We offer:

  • PicoBlade connector prototyping

  • PicoBlade high-volume assembly

  • Support for industrial, healthcare, and consumer devices

Ready for Next-Gen Requirements

Tailored builds available with:

  • PicoBlade cable length options

  • PicoBlade IP67 connector sealing

  • Custom-fit SMT or through-hole configurations

Engineered for Precision and Scale

Celestix supports:

  • Automated PicoBlade manufacturing

  • Thermal, EMI, and corrosion testing

  • Crimp inspection & traceability systems

  • Rapid iterations using DFM tools

Use Case: Automotive EV Modules

A Tier-1 OEM partnered with Celestix for a Molex 51021 cable assembly for an EV control module.

Challenge

Celestix Solution

Limited spacing

PicoBlade 2-15 circuit custom harness

EMI sensitivity

Shielded design with isolated signal paths

Mismating risk

Friction-lock & keying system

Urgent timeline

Delivery in under 2 weeks


Services

Celestix offers:

  • PicoBlade prototyping cable support

  • Strategic sourcing for PicoBlade cable assembly cost efficiency

  • End-to-end PicoBlade wire harness supplier engagement

  • Scalable production from prototype to full rollout

Partner with a Precision-Driven Manufacturer

At Celestix, we build every PicoBlade cable assembly with purpose, precision, and scale in mind. Whether you need rapid prototyping or a long-term supplier for mission-critical builds, we bring:

  • Engineering-first manufacturing

  • ISO and IPC-certified quality control

  • Flexibility for small batches or global scale

Email us at: info@celestixindustries.com
Request a Quote: https://www.celestixindustries.com/GetaQuote


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